Umbono: Ukuhlolwa nokuhlukaniswa kwezingxenye eziyisipele kuyinqubo ebalulekile enqubweni yokulungiswa kabusha kwamasethi akhiqiza udizili, kugxilwe ekuhlolweni kwamathuluzi okulinganisa ezingxenye eziyisipele kanye nokutholwa kwamaphutha okwakheka nokuma kwezingxenye eziyisipele. Ukunemba kokuhlolwa nokuhlukaniswa kwezingxenye ezisele kuzothinta ngqo izinga lokukhanda kanye nezindleko zamasethi ejeneretha likadizili. Lo msebenzi udinga abasebenzi bezokulungisa ukuthi baqonde okuqukethwe okuyinhloko kokuhlolwa kwezingxenye zejeneretha kadizili, bajwayelane nezindlela ezivamile zokuhlola izingxenye eziyisipele zesethi ye-diesel generator, futhi bafunde amakhono ayisisekelo okuhlola izingxenye eziyisipele zesethi ye-diesel generator.
1,Izilinganiso zokuhlola ikhwalithi nokuqukethwe kwezingcezwana zenjini yedizili
1. Izinyathelo zokuqinisekisa izinga lokuhlolwa kwezingxenye ezisele
Inhloso esemqoka yomsebenzi wokuhlola izingxenye eziyisipele wukuqinisekisa ikhwalithi yezingxenye ezisele. Izingxenye ezisele ezisezingeni elifanele kufanele zibe nokusebenza okuthembekile okuhambisana nokusebenza kobuchwepheshe kwesethi yejeneretha kadizili, kanye nempilo yesevisi elingana nezinye izingxenye eziyisipele zesethi yejeneretha likadizili. Ukuqinisekisa ikhwalithi yokuhlolwa kwezingxenye ezisele, lezi zinyathelo ezilandelayo kufanele zisetshenziswe futhi zenziwe.
(1) Bamba ngokuqinile izindinganiso zobuchwepheshe zezingxenye eziyisipele;
(2) Khetha kahle amathuluzi okuhlola ahambisanayo ngokwezidingo zobuchwepheshe zezingxenye eziyisipele;
(3) Ukuthuthukisa izinga lobuchwepheshe lemisebenzi yokuhlola;
(4) Vimbela amaphutha okuhlola;
(5) Sungula imithethonqubo yokuhlola nezinhlelo ezifanele.
2. Okuqukethwe okuyinhloko kokuhlolwa kwezingxenye ezisele
(1) Ukuhlolwa kokunemba kwejiyomethri kwezingxenye eziyisipele
Ukunemba kwejiyomethri kufaka phakathi ukunemba kwe-dimensional, ukunemba kokwakheka kanye nendawo, kanye nokunemba kokufanelana phakathi kwezingxenye eziyisipele. Ukunemba komumo nokuma kuhlanganisa ukuqondisa, ukucaba, ukujikeleza, isilinda, i-coaxiality, i-parallelism, ukuphakama, njll.
(2) Ukuhlolwa kwekhwalithi yendawo
Ukuhlolwa kwekhwalithi ephezulu yezingxenye eziyisipele akubandakanyi nje kuphela ukuhlola ukuhwaqazeka kwendawo, kodwa futhi nokuhlolwa kokulimala okufana nokuklwebheka, ukusha, nama-burrs ngaphezulu.
(3) Ukuhlolwa kwezakhiwo zemishini
Ukuhlolwa kokuqina, isimo sebhalansi, nokuqina kwentwasahlobo kwezinto eziyisipele.
(4) Ukuhlolwa kwamaphutha afihliwe
Amaphutha afihliwe asho iziphambeko ezingeke zitholwe ngokuqondile ekubonweni okujwayelekile nasekukalweni, njengokufakwa ngaphakathi, i-voids, kanye nokuqhekeka okuncane okwenzeka ngesikhathi sokusetshenziswa. Ukuhlolwa kweziphambeko ezifihliwe kubhekisela ekuhlolweni kwalezo ziphambeko.
2,Izindlela Zokuhlola Izingxenye Zenjini Kadizili
1. Indlela yokuhlola izinzwa
Ukuhlola izinzwa kuyindlela yokuhlola nokuhlukanisa izingxenye eziyisipele ngokusekelwe kuzinzwa ezibonwayo, zokuzwa, nezithintayo. Kubhekiselwa endleleni lapho abahloli behlonza khona isimo sobuchwepheshe sezingxenye eziyisipele ngokusekelwe ekuboneni okubonakalayo (ngokusetshenziswa okuncane kwezinto zokuhlola). Le ndlela ilula futhi iyabiza. Nokho, le ndlela ayikwazi ukusetshenziselwa ukuhlolwa komthamo futhi ayikwazi ukusetshenziselwa ukuhlola izingxenye ezinezidingo ezinembayo eziphezulu, futhi idinga abahloli ukuthi babe nolwazi olucebile.
(1) Ukuhlola okubonwayo
Ukuhlola okubonwayo kuyindlela eyinhloko yokuhlola izinzwa. Izimo eziningi zokungaphumeleli kwezingxenye ezisele, njengokuphuka nokuqhekeka okukhulu, ukugoba okusobala, ukusonteka, ukuwohloka kwe-warping, ukuguguleka komhlabathi, ukuhuzuka, ukuguga okukhulu, njll., kungabonwa futhi kukhonjwe ngokuqondile. Ekulungiseni amasethi ejeneretha kadizili, le ndlela ingasetshenziswa ukuthola ukwehluleka kwama-casings ahlukahlukene, imiphongolo yesilinda yenjini kadizili, kanye nezindawo ezahlukahlukene zamazinyo egiya. Ukusetshenziswa kwezingilazi zokukhulisa kanye nama-endoscopes ekuhlolweni kubangela imiphumela engcono.
(2) Ukuhlolwa kokuzwa
Ukuhlolwa kokuzwa kuyindlela yokuthola amaphutha ezingxenyeni eziyisipele ngokusekelwe ekhonweni lokuzwa lomsebenzisi. Ngesikhathi sokuhlola, cindezela ucezu lokusebenza ukuze unqume ukuthi kukhona yini ukukhubazeka ezingxenyeni eziyisipele ezisekelwe emsindweni. Uma ushaya izingxenye ezingenasici njengamagobolondo namashafti, umsindo ucacile futhi ucwebile; Uma kunemifantu ngaphakathi, umsindo usuke ushoshozela; Uma kunezimbobo ezincipha ngaphakathi, umsindo uphansi kakhulu.
(3) Ukuhlolwa kokuthinta
Thinta ingaphezulu lezingxenye ezisele ngesandla sakho ukuze uzwe isimo sazo esiphezulu; Nyakazisa izingxenye zokukhwelana ukuze uzizwe zifanelekile; Izingxenye ezithintayo ezinokunyakaza okuhlobene ngesandla zingakwazi ukuzwa isimo sazo sokushisisa futhi zinqume ukuthi zikhona yini izinto ezingavamile.
2. Indlela yokuhlola insimbi nethuluzi
Inani elikhulu lomsebenzi wokuhlola wenziwa kusetshenziswa izinsimbi namathuluzi. Ngokuvumelana nesimiso sokusebenza nezinhlobo zamathuluzi namathuluzi, zingahlukaniswa zibe amathuluzi okulinganisa avamile, amathuluzi okulinganisa akhethekile, amathuluzi omshini namamitha, amathuluzi okubona, amathuluzi kagesi, njll.
3. Indlela yokuhlola ngokomzimba
Indlela yokuhlola ebonakalayo isho indlela yokuhlola esebenzisa inani elibonakalayo elifana nogesi, uzibuthe, umsindo, ukukhanya, nokushisa ukuze kutholwe isimo sobuchwepheshe sezingxenye eziyisipele ngoshintsho olubangelwa ucezu lokusebenza. Ukuqaliswa kwale ndlela kufanele kuhlanganiswe nezindlela zokuhlola ithuluzi kanye nethuluzi, futhi kuvame ukusetshenziselwa ukuhlola amaphutha afihliwe ngaphakathi kwezingxenye eziyisipele. Lolu hlobo lokuhlola alunawo umonakalo ezingxenyeni ngokwazo, ngakho-ke kubizwa ngokuthi ukuhlola okungabhubhisi. Ukuhlola okungabhubhisi kuthuthuke ngokushesha eminyakeni yamuva, futhi njengamanje, izindlela ezahlukahlukene ezisetshenziswa kabanzi ekukhiqizeni zifaka indlela yempuphu kazibuthe, indlela yokungena, indlela ye-ultrasonic, njll.
3,Ukuhlolwa kokuguga kwezingxenye ezisele zenjini kadizili
Kunezingxenye eziningi ezakha isethi yejeneretha yedizili, futhi nakuba izinhlobo ezihlukahlukene zezingxenye eziyisipele zinezakhiwo nemisebenzi ehlukene, amaphethini azo okugqokwa nezindlela zokuhlola ziyafana. Usayizi nokuma kwejiyomethri kwezingxenye ezisele zejeneretha yedizili ziyashintsha ngenxa yokuguga okusebenzayo. Uma ukugqokwa kweqa umkhawulo othile futhi kuqhubeka nokusetshenziswa, kuzodala ukuwohloka okukhulu ekusebenzeni komshini. Phakathi nenqubo yokulungisa amasethi e-diesel generator, ukuhlolwa okuqinile nokunqunywa kwesimo sabo sobuchwepheshe kufanele kwenziwe ngokuhambisana nezindinganiso zobuchwepheshe zokulungisa injini ye-diesel. Ezinhlotsheni ezahlukene zezingxenye eziyisipele, izindlela zokuhlola kanye nezidingo ziyahlukahluka ngenxa yezingxenye ezigugile ezihlukene. Ukugqokwa kwezingxenye ezisele kungahlukaniswa ngohlobo lwegobolondo, uhlobo lwe-shaft, uhlobo lwembobo, ukuma kwezinyo legiya, nezinye izingxenye zokugqoka.
1. Izindlela zokuhlola ikhwalithi yezingxenye ezisele zohlobo lwegobolondo
Ibhulokhi yesilinda kanye negobolondo lomzimba wephampu kokubili yizingxenye zohlobo lwegobolondo, okuwuhlaka lwamajeneretha edizili kanye nesisekelo sokuhlanganisa izingxenye ezihlukahlukene zomhlangano. Umonakalo le ngxenye ethambekele kuwo ngesikhathi sokusetshenziswa uhlanganisa ukuqhekeka, ukulimala, ukubhobozwa, ukulimala kwentambo, ukusonteka kwendiza ehlangene, nokuguga kodonga lwembobo. Indlela yokuhlola yalezi zingxenye ngokuvamile ukuhlola okubonakalayo okuhlanganiswe namathuluzi okulinganisa adingekayo.
(1) Ukuhlolwa kwemifantu.
Uma kukhona ukuqhekeka okubalulekile ezingxenyeni ze-casing generator set casing, ngokuvamile zingabonwa ngokuqondile ngeso lenyama. Ngokuqhekeka okuncane, indawo yokuqhekeka ingatholwa ngokuthepha nokulalela izinguquko zomsindo. Okunye, ingilazi ekhulisayo noma indlela yokubonisa yokucwiliswa ingasetshenziselwa ukuhlolwa.
(2) Ukuhlolwa kokulimala kwentambo.
Umonakalo ekuvulekeni kwentambo ungabonwa ngokubuka. Uma umonakalo wentambo ungaphakathi kwamabhakede amabili, ukulungiswa akudingekile. Ngokulimala kwezintambo ezingaphakathi kwembobo yebhawudi, ukuhlolwa kokuzungezisa ibholithi kungasetshenziswa ukukufanisa. Ngokuvamile, i-bolt kufanele ikwazi ukuqiniswa phansi ngaphandle kokuxega. Uma kukhona i-jamming phenomenon phakathi nenqubo yokuzungezisa i-bolt, kubonisa ukuthi intambo emgodini we-bolt yonakalisiwe futhi kufanele ilungiswe.
(3) Ukuhlolwa kokugqokwa kodonga lwembobo.
Lapho ukuguga odongeni lwembobo kubalulekile, ngokuvamile kungabonwa ngeso lenyama. Ezindongeni zangaphakathi zesilinda ezinezidingo zobuchwepheshe eziphakeme, amageji angamasilinda noma ama-micrometer angaphakathi ngokuvamile asetshenziselwa ukulinganisa phakathi nomsebenzi wokulungisa ukuze kutholwe ubundingilizi bawo kanye nobubanzi bekhoni.
(4) Ukuhlolwa kokuguga kwemigodi ye-shaft nezihlalo eziyimbobo.
Kunezindlela ezimbili zokuhlola ukuguga phakathi kwembobo ye-shaft kanye nesihlalo somgodi: indlela yokufaka isilingo kanye nendlela yokulinganisa. Uma kukhona ukuguga okuthile phakathi kwembobo ye-shaft kanye nesihlalo somgodi, izingxenye eziyisipele ezihambisanayo zingasetshenziselwa ukuhlolwa kokulinganisa. Uma izwakala ixega, ungafaka igeji yokuzizwa kuyo ukuze unqume izinga lokuguga.
(5) Ukuhlolwa kokungqubuzana kwendiza ehlangene.
Ngokuxhumanisa izingxenye ezimbili eziyisipele ezihambisanayo ndawonye, njenge-cylinder block nekhanda le-cylinder, izinga lokuhlanekezela nokuwa kwe-cylinder block noma ikhanda lesilinda linganqunywa. Beka izingxenye ezizohlolwa endaweni yesikhulumi noma epuleti eliyisicaba, futhi uzilinganise macala onke nge-feeler gauge ukuze uthole izinga lokungqubuzana kwezingxenye.
(6) Ukuhlolwa kwe-axis parallelism.
Ngemuva kokuguqulwa kwe-deformation ekusetshenzisweni kwezingxenye zegobolondo, ngezinye izikhathi ukufana kwe-axis yabo kungase kudlule izindinganiso zobuchwepheshe ezibalulwe izingxenye ezisele. Njengamanje, kunezindlela ezimbili zokuthola ukufana kwe-axis: ukulinganisa okuqondile kanye nokulinganisa okungaqondile. Indlela yokulinganisa ukufana kwe-eksisi yembobo yesihlalo sokuthwala. Le ndlela ikala ngokuqondile ukufana kwe-axis yembobo yesihlalo sokuthwala.
(7) Ukuhlolwa kwe-coaxiality yemigodi ye-shaft.
Ukuhlola i-coaxiality yembobo ye-shaft, i-coaxiality tester ngokuvamile isetshenziswa. Lapho ukala, kuyadingeka ukwenza inhloko ye-axis eyindilinga ku-lever yengalo elinganayo ithinte udonga lwangaphakathi lwembobo elinganisiwe. Uma imbobo ye-axis ihlukile, ngesikhathi sokujikeleza kwe-axis emaphakathi, ukuthintana okuyindilinga ku-lever yengalo elinganayo kuzohamba nge-radially, futhi inani lokunyakaza lizodluliselwa kugeji yokudayela nge-lever. Inani elikhonjiswe igeji yokudayela i-coaxiality yembobo ye-eksisi. Njengamanje, ukuze kuthuthukiswe ukunemba kwe-axial coaxiality, abakhiqizi ngokuvamile basebenzisa imishini ye-optical efana namashubhu e-collimating nama-telescopes ukukala i-axial coaxiality. Isilinganiso sokubambisana phakathi kwe-collimator ne-telescope optics
(8) Ukuhlolwa kokuma kwe-eksisi.
Lapho kuhlolwa ukuma kwe-eksisi yezingxenye zegobolondo, ithuluzi lokuhlola livame ukusetshenziselwa ukuhlolwa, njengoba kubonisiwe. Uma isibambo siphendulwa ukushayela i-plunger nekhanda lokulinganisa ukuze lijikeleze 180.°, umehluko ekufundweni kwegeji yokudayela ukuma kwe-cylinder eksisi ukuya eksisi yembobo yesihlalo esithwele ngaphakathi kwebanga lobude elingu-70mm. Uma ubude bembobo eqondile buyi-140mm no-140÷ 70=2, umehluko ekufundeni kwegeji yokudayela kufanele uphindwe ngo-2 ukuze kunqunywe ukuma kwabo bonke ubude besilinda. Uma ubude bembobo eqondile bungama-210mm no-210÷ 70=3, umehluko ekufundweni kwegeji yokudayela kufanele uphindwe ngo-3 ukuze kunqunywe ukuma kwabo bonke ubude besilinda.
3. Ukuhlolwa kwezingxenye ezisele zohlobo lwembobo
Izinto zokuhlola izimbobo ziyahlukahluka kuye ngezimo zokusebenza zezingxenye ezisele. Ngokwesibonelo, isilinda somshini wokuphehla udizili awugqoki nje kuphela ngokulingana esiyingini kodwa futhi sihambisana nobude, ngakho ukuzungeza kwawo nesilinda kufanele kuhlolwe. Ukuze kube nezimbobo zezihlalo kanye nesondo langaphambili nangemuva elinezimbobo zezihlalo, ngenxa yokujula okufushane kwezimbobo, kufanele kulinganiswe ubukhulu bobukhulu bokuguga nobukhulu obuyindilinga kuphela. Amathuluzi asetshenziselwa ukulinganisa izimbobo ahlanganisa ama-vernier caliper, ama-micrometer angaphakathi, nama-plug gauge. I-cylinder gauge ingasetshenziswa hhayi kuphela ukukala amasilinda, kodwa futhi ukulinganisa izimbobo ezihlukahlukene ezinobukhulu obuphakathi.
4. Ukuhlolwa kwezitho ezimise okwezinyo
(1) Amazinyo angaphandle nangaphakathi amagiya, kanye namazinyo ayisihluthulelo emigodi ye-spline nemigodi ecijile, konke kungabhekwa njengezingxenye ezimise okwezinyo. Umonakalo omkhulu ephrofayilini yezinyo uhlanganisa ukuguga eduze kogqinsi nezikhombisi-ndlela zobude, ukuxetshulwa kongqimba lwe-carburized endaweni yezinyo, imihuzuko kanye nokubhoboza endaweni yezinyo, nokuphuka kwezinyo ngalinye.
(2) Ukuhlolwa komonakalo okukhulunywe ngenhla kungabheka ngokuqondile isimo somonakalo. Indawo yokugoba nokucwecwa endaweni yezinyo jikelele akufanele idlule ama-25%. Ukuguga kokuqina kwamazinyo kuncike kakhulu ekuvunyelweni komhlangano okungadluli izinga elivumelekile lokulungiswa okukhulu, ngokuvamile okungadluli ku-0.5mm. Uma kukhona okusobala okugqokile, ngeke kuphinde kusetshenziswe.
(3) Lapho uhlola, qala ngokubheka ukuthi akukho yini ukuphuka, imifantu, imifantu, amabala, noma ukuxebuka kwezingqimba ezishisiwe nezicishiwe ebusweni bamazinyo egiya namazinyo ayinhloko, nokuthi ingabe ukuphela kwamazinyo egiya namazinyo ayinhloko H igaywe yaba yikhoni. Bese ukala ubukhulu bezinyo D kanye nobude bezinyo u-E no-F usebenzisa i-caliper yegiya.
(4) Ngamagiya angasebenzi, ukuguga kwegiya kunganqunywa ngokuqhathanisa ubude besikhathi esivamile segiya lokulinganisa nobude bevamile evamile yegiya elisha.
5. Ukuhlolwa kwezinye izingxenye ezigugile
(1) Ezinye izingxenye eziyisipele azinawo umphini, imbobo, noma isimo sezinyo, kodwa zinesimo esikhethekile. Isibonelo, i-cam kanye nesondo le-eccentric le-camshaft kufanele ihlolwe ngokuya ngobukhulu obucacisiwe bangaphandle; Izinga lokuguga lezindawo eziyindilinga neziyisilinda zamakhanda evalve yokudonsa neyokukhipha umoya, kanye nesiphetho se-valve, ngokuvamile kunqunywa ngokubheka. Uma kunesidingo, ama-gauge esampula akhethekile angasetshenziswa ukuze ahlolwe.
(2) Ezinye izingxenye eziyisipele ziyinhlanganisela futhi ngokuvamile azivunyelwe ukuba zihlakazwe ukuze zihlolwe. Isibonelo, kuma-rolling bearings athile, isinyathelo sokuqala ukwenza ukuhlola okubukwayo, qaphela ngokucophelela imigwaqo yangaphakathi nangaphandle kanye nobuso besici esigoqayo. Ingaphezulu kufanele libe bushelelezi, ukuthintana kufanele kube ngokulinganayo, ngaphandle kwemifantu, izimbobo, amabala, kanye nesikali njenge-delamination. Akufanele kube nombala ogoqayo, futhi ikheji akufanele liphuke noma lonakale. Ukucaciswa kwama-rolling bearings kufanele kuhlangabezane nezidingo zobuchwepheshe, futhi ukucaciswa kwawo kwe-axial kanye ne-radial kungabhekwa ngokuzwa kwesandla. I-bearing akufanele ibe ne-jamming, kodwa ijikeleze ngokulinganayo, ngokusabela okufana komsindo futhi kungabikho msindo womthelela.
Isifinyezo:
Izingxenye zejeneretha zikadizili ezihlanziwe kufanele zihlolwe ngokwezidingo zobuchwepheshe, bese zihlukaniswa izigaba ezintathu: izingxenye ezisebenzisekayo, izingxenye ezidinga ukulungiswa, kanye nezingxenye ezilahliwe. Le nqubo ibizwa ngokuthi ukuhlola nokuhlukanisa ingxenye. Izingxenye ezisebenzisekayo zibhekisela ezingxenyeni ezinomonakalo othile, kodwa ubukhulu bazo kanye namaphutha wokuma kwazo angaphakathi kwebanga elivumelekile, zihlangabezana nezindinganiso zobuchwepheshe zokulungisa okukhulu, futhi zisengasetshenziswa; Izingxenye ezilungisiwe nezilahliwe zibhekisela ezingxenyeni ezingasebenziseki ezeqe ibanga elivumelekile lomonakalo, ezingahlangabezani nezindinganiso zobuchwepheshe zokulungisa izinto ezinkulu, futhi ezingakwazi ukuqhubeka nokusetshenziswa. Uma izingxenye zingakwazi ukulungiswa noma izindleko zokulungisa zingahlangabezani nezidingo zezomnotho, izingxenye ezinjalo zibhekwa njengezingxenye ezilahlekile; Uma izindinganiso zobuchwepheshe zokulungiswa kabusha kwesethi ye-diesel generator zingafinyelelwa ngokulungiswa, futhi impilo yesevisi iqinisekisiwe ukuhlangabezana nezidingo zomnotho, lezi zingxenye ziyizingxenye ezidinga ukulungiswa.
https://www.eaglepowermachine.com/super-silent-diesel-industry-generator-set-product/
Isikhathi sokuthumela: Mar-04-2024